Increasing product efficiency, reducing costs.

Solutions for your challenges.

Flow simulation:

combustion and flow solutions offers incomparably precise analyses from which concrete optimizations of your components emerge. This is achieved by CFD simulations for various flow types. These include laminar and turbulent flows, multiphase flows, compressible flows and flows with free surfaces.

Thermodynamic simulation:

Products are only truly efficient if they are performing under all possible environmental conditions. To this end, combustion and flow solutions also offers simulations for thermodynamic processes, including heat transfer, combustion and cooling systems.

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Troubleshooting:

Failure analysis is an unpopular cost factor. combustion and flow solutions shortens this process phase for you. With state-of-the-art tools that flawlessly identify the weak points of your flow and thermodynamic systems. Our team helps you to achieve higher performance and lower downtime by providing concrete solutions.

Product design:

Combustion and flow solutions shortens the time to market for your component. This is made possible with the development and design of new products or systems through simulations that give you clear feedback for optimizations.

Trainings:

Knowledge (sharing) is power: That is why we support engineers and technicians with training courses in the specialist area of CFD simulation and on the subject of thermodynamic processes.

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Validation & Verification:

The combustion and flow solutions team uses validation and verification studies to ensure that the digital simulations and models are true to reality. By that we guarantee highest possible standards.

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Modeling & Optimization:

Increase the efficiency of your product and thus reduce costs in the long term. For this purpose, our graduate engineers support you with modeling services for different types of flows and thermodynamic processes. In addition, we determine the optimal geometry or configuration for a given system.

Consulting:

Turning advices into eye opening solutions: With consulting for flow and thermodynamic projects, you receive concrete solutions for your complex challenges. This also includes comprehensive support in the project-specific selection of suitable software tools and simulation methods.

Siemens Simcenter STAR-CCM+

Siemens Simcenter STAR-CCM+ is a comprehensive software platform for numerical simulations in fluid mechanics, thermodynamics and other physical fields. The 8 most important advantages of the software at a glance: 

  • Powerful and reliable simulations based on advanced numerical methods.

  • Wide range of physical models and analysis capabilities for accurate simulation of complex systems

  • Efficient parallel processing on multicore systems and HPC clusters for fast and effective simulation, even of large and complex models

  • Integrated CAD and geometry modeling tools to easily create models and prepare geometry for simulation

  • Automated workflows and streamlined simulation processes to increase efficiency and improve simulation accuracy

  • Extensive post-processing capabilities for analyzing simulation results and visualizing results in 3D

  • Support for multi-physics simulations and coupling of different physical domains for realistic simulation of complex systems

  • Adaptability and wide application of the software in various industries such as automotive, aerospace, energy and medical technologies

It only takes 8 process steps

01 geometry
02 volume
03 mesh generation
04 define physics
05 boundary conditions

06 simulation
07 analysis
08 innovation

01
geometry

As a first step your CAD model ist getting imported. Here, the flow geometry is modeled and the model is optimized for the simulation. The geometry is closed, overlaps are removed and components are positioned cleanly in relation to each other.

02
volume

For a CFD calculation the negative image is needed. By extracting the inner volume, the fluid is represented as a separate component for later meshing.

03
mesh generation

The accuracy and speed of the simulation strongly depends on the quality of the mesh. For this purpose, we develop fine "meshes" that resolve local flow effects and turbulence.  


04
define physics

Depending on the task, different physical models are used. The correct selection of the models and the corresponding parameters is crucial.

05
initial and boundary conditions


The initial and boundary conditions define the operating state of the component or system. All conditions must be specified as accurately as possible, provided they are known. Otherwise, estimates from many years of CFD simulations are used.

06
simulation

At this point the actual calculation of the flow, heat distribution, combustion, emissions and other factors takes place. The computation time depends on the number of CPU cores used, the complexity of the physics and the size of the model.

07
analysis

In this process step, the 3D representation of the results takes place. Streamlines, sectional planes, surfaces and much more can be displayed. This results in the "optical access" into the interior of the physical processes. The presentation of the results finally leads to the basis for improvement suggestions of your component.

08
innovations

After a successful analysis, the next part of the process starts seamlessly: The redefinition and execution of improvement proposals. These are made possible, for example, by adapting the geometry or the operating condition.